2008 Mazak Integrex e-1850 V/12 II

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Description
5-axis Turn/Mill Centre

Mazatrol Matrix 2
2x 1250 mm square location bore tap pallet
2x 1650 mm diameter pallet with face plate
Travels X/Y/Z axis 3055/1850/1800 mm
Rapids X/Y/Z 40/40/40 m/min
B-axis 150° (-30° / +120°)
C-axis 360° (0.0001°)
Max machining ø 2350 mm
Max workpiece size ø2350 x 1800 mm
Max pallet load 7000 kg
Max table turning speed 250 rpm
Table motor 45/37 kW
Rapid traverse C-axis 6.7 rpm
C-axis indexing 0.0001°
Milling spindle speeds ~ 10000 rpm
Milling motor 27/30 kW
ATC 180 (Hive)
CAT 50
Overload detection system
Automatic power on/off and warm up
Magazine Tool hive 180 tools CAT 50
Oil mist coolant
Mist collector – CRD-2200K
Hand held coolant nozzle at setup station
Preparation for high pressure coolant through spindle 70 kg (1015 psi)
Preparation for chip conveyor
PMC (with new cell controller) preparation (Preparation for possible later integration on Palletech)
MAZAK Monitoring System B (RMP 60)
Stopper block for angle tool holder
Preparation for Flash & Multi Tool system
Preparation for visual Tool ID
Coolant temperature control system
Tool eye (automatic) for tool wear offset compensation and broken tool detection
Laser tool measurement
Auto pecking cycle with load detection
Synchronized tapping (milling spindle)
EIA/ISO function simultaneous 5 axis
Tool tip point control/simultaneous 5 axis
Tool radius compensation/5 axis
EIA dynamic compensation
Maximum program size: 8MB
Additional M-code one set (2 M-codes)
3D co-ordinate conversion
G00 slope constant
Mazacc 3D high speed software package
Shape compensation for rotary axes
Re-threading function
Fine spline interpolation (EIA)
High smoothing control
Cylindrical and polar co-ordinate
Work centering with power rotation (on 2 pallet changer)
Mazak standard colour
Scale feedback X & Y axis
Additional work light (LED)
Swarf conveyor side disposal (CONSEP) with economy HP pack 70 bars – 50 L/min + 3 levels of pressure 15/35/70 bars / Flow rate through spindle 30 L/min minimum – Cartridge filter Twin in line (300 L/min) – Cooling system 11kW with tank capacity 1000L.
Set & inspect software + Renishaw
Machine height 5760 mm
Floorspace required 6752 x 11238 mm
Machine weight 60000 kg